濟南裝載機整機涂裝線存在哪些問題？

由于國家加大基礎設施方面的投入，使裝載機行業進入產銷兩旺的大好局面，幾個主要裝載機生產企業均創紀錄地達到了各自的最高產量。同時各生產廠家均在外觀質量上進行了改進，油漆方面主要是對裝載機進行了套色作業，即將裝載機的外觀顏色分成兩部分，改變了裝載機長期以來的單一顏色。

一、隨著裝載機產量的提高，以及外觀油漆套色作業的大量使用，整機涂裝線在使用過程中就出現了幾個問題：
1、套色作業使得裝載機外表面的噴漆時間縮短（一次噴漆面積減少了），而屏蔽時間非但沒有縮短，還有加長的趨勢，使得整個流水線的節拍發生了變化，在產量低的時候還影響不大，只不過一些工位增加了等待時間，產量增大后就需要將部分屏蔽工作放在線下進行。
Chromatic paint job makes the outer surface of the loader shorter time (one spray area reduction), but the time has not only shortened the shield, as well as lengthen the trend, making the entire pipeline to the beat changed, when it comes to the low yield little impact , but increased the number of stations waiting time, increases the yield after the working part of the shielding needed to be put online.
2、由于整個生產線的節拍縮短，而水跡烘干室有一個升溫的過程，這樣一來溫度剛升到有時甚至還沒有升到規定溫度就需要轉到下一工位，根本就不能發揮作用，而水跡烘干室是通過式的，打開門后溫度立即下降到環境溫度。
Since the entire production line to the beat shortening, and water stains drying room has a warming process, so that the temperature rise is sometimes just not even need to rise to a predetermined temperature to the next station, simply can not play a role, but traces of water by drying room type, the temperature dropped immediately after opening the door to the ambient temperature.
3、烘干室也存在和水跡烘干室一樣的問題，不能充分發揮烘干作用。
Drying room there are traces of water drying room and the same problem, can not give full play to the drying effect.
4、各室體的大門采用氣動門，開關的時間較長，完全打開或完全關閉約3-5min，在整個節拍較長（45min）時還不覺得，在節拍縮短后就顯得有點過長了。
Each room door body pneumatic doors, switch a long time, fully open or fully closed about 3-5min, in whole beat long (45min) when not think, in the beat is a little too long after shortening.

二、針對這種情況，建議采取以下措施：
1、裝載機清洗除油后，采取自然涼干的方式，注意保持均衡生產，若天氣不好時，就利用晚上的時間進行烘干。
After loaders cleaning degreasing, take natural dry way to keep the balanced production, if the weather is bad, on the use of night time for drying.
2、生產線作業時，水跡烘干室不工作，將屏蔽的大部分工作都放在線下進行。
When the production line operations, water stains drying room does not work, most of the work will be screened are put under online.
3、噴漆時所有室體的門都不關，以節省時間。這樣一來容易造成漆霧飛散到噴漆室旁的屏蔽室和流平室。
When painting the door is not shut all the chamber body, to save time. As a mist is likely to cause scattered to the shielded room and leveling room next to the spray booth.
4、新建一個大的停機棚用于停放噴好漆的裝載機，并在此進行補漆和裝潢作業；氣溫低時，就利用晚上的時間進行烘干。
Create a large hangar for a good spray paint parked loader, and in this make-up painting and decorating jobs; temperature is low, the use of night time for drying.
5、用白鐵皮制作一些屏蔽玻璃的擋板，節約屏蔽玻璃的時間。
With white metal to produce some shielding glass bezel, time-saving glass shield.

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